CarFix Answers

2020–2022 Ford Explorer: Rear axle bolt breakage (clunk, loss of drive)

Likely causes, ranked

  1. Fractured rear axle horizontal mounting bolt (bolt and bushing replaced under recall)$0–$0Shop
  2. Missing automatic parking brake software from the earlier recall$0–$0Shop
  3. Differential cover damaged after a bolt failure$0–$0Shop

Real-owner fix counts will appear here as reports come in.

DIY or shop: See DIY or shop section

Parts to check

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Symptom: A clunk from the rear when you accelerate or shift, grinding or vibration, and in the worst case a loss of drive, or the vehicle rolling while in Park unless the parking brake is set.

Likely causes

  1. Broken bolt. Ford recalled 2020–2022 Explorers because the rear axle mounting bolt can fracture. Explorer ST Forum owners collected the failure reports.
  2. The first fix was software. It sets the electric parking brake automatically in Park. Later recalls added hardware fixes and corrected repairs that weren't done properly.
  3. Follow-on damage, such as to the differential cover, is checked under the later recall.

Cost

Free under the recalls.

DIY or shop?

Dealer only.

Useful steps

  1. Look up your VIN now. Several recalls apply, and some vehicles were repaired incorrectly the first time.
  2. Set the parking brake every time you park until it's fixed.
  3. If you hear a new clunk from the rear, stop driving and have it inspected.

Vehicle focus: 2020–2022 Ford Explorer.

Safety / mechanic note

Losing drive, or a vehicle that rolls away, can cause injuries. Verify with a dealer and always use the parking brake.

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Recalls & service bulletins

Recalls

  • 22V255000 2022-04-14 2020–2022 Explorer (various powertrains): the rear axle horizontal mounting bolt can fracture and let the driveshaft disconnect. Details
  • 23V199000 2023-03-24 The earlier PCM update didn't include automatic parking brake application in Park; the rear axle bolt can still fracture. Details
  • 23V675000 2023-10-06 2020–2022 Explorer: the rear axle horizontal mounting bolt may fracture and disconnect the driveshaft. Details
  • 25V166000 2025-03-14 Vehicles repaired incorrectly under earlier recalls: the rear axle bolt may still fracture. Details

NHTSA complaints: 185 keyword-matched complaints for Ford Explorer 2020–2022 (of 1,941 total complaints queried, NHTSA complaints API by model year, queried 2026-10-15).

Always check your VIN for open recalls at nhtsa.gov/recalls.

Sources

What actually fixed it?

Had this problem? Tell other owners what the real fix was. Reports are counted above; we never show made-up numbers.

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