CarFix Answers

2010–2012 Hyundai Santa Fe: Engine knock or failure (2.4L Theta II rod bearings)

Likely causes, ranked

  1. Connecting rod bearing wear (engine repaired or replaced under Hyundai coverage)$0–$0Shop
  2. Lifter or timing noise mistaken for rod knockShop

Real-owner fix counts will appear here as reports come in.

DIY or shop: See DIY or shop section

Parts to check

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Symptom: A knock that rises with RPM, an oil pressure light, or a sudden engine failure.

Likely causes

  1. Rod bearing wear. Hyundai's extended warranty covers this for 15 years or 150,000 miles, and the KSDS knock-detection software is required. Santa Fe Forums owners discuss whether a given noise is rod knock or a lifter.

Cost

Usually $0 if it qualifies.

DIY or shop?

Dealer.

Useful steps

  1. Check your VIN for 20V746 and for the KSDS update.
  2. If you hear a knock, stop and have the car towed to the dealer.

Vehicle focus: 2010–2012 Hyundai Santa Fe.

Safety / mechanic note

Rod bearing failure can make the engine seize at speed or start a fire. Verify with a dealer now.

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Recalls & service bulletins

Recalls

  • 20V746000 2020-12-01 Certain 2012 Santa Fe (and other Hyundais): connecting rod bearings may wear and cause engine failure. Details

Technical service bulletins

  • Hyundai Theta II extended warranty Hyundai coverage for connecting rod bearing wear on Theta II engines (15 yrs/150,000 miles), with the KSDS software required. Details

NHTSA complaints: 116 keyword-matched complaints for Hyundai Santa Fe 2010–2012 (of 792 unique complaints queried, NHTSA complaints API by model year, queried 2026-10-15).

Always check your VIN for open recalls at nhtsa.gov/recalls.

Sources

What actually fixed it?

Had this problem? Tell other owners what the real fix was. Reports are counted above; we never show made-up numbers.

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